Type 41 Water Control Valve - Basic Valve

Type 41 Water Control Valve - Basic Valve

 Features

  • Reliable sealing function.

  • No need to dismantle the whole valve from the pipeline for maintenance.

  • Less resistance, fluid can pass through easily.

  • Insensitive to foreign substances.

  • Many kinds of connection specifications for choice.

  • Strict tests for every valve in the factory.

 Features

  • Reliable sealing function.

  • No need to dismantle the whole valve from the pipeline for maintenance.

  • Less resistance, fluid can pass through easily.

  • Insensitive to foreign substances.

  • Many kinds of connection specifications for choice.

  • Strict tests for every valve in the factory.

Type 41 Water Control Valve - Basic Valve

Water Control Valve-Basic Valve is controlled by the liquid pressure. It is a diaphragm control valve and mainly composed by two parts: Air-Chamber Set and Y-Shape Valve body. The Air-Chamber Set can be dismantled direct from the valve body during maintenance without dismantling the whole valve from the pipeline.

Y-Shape body design makes the valve have excellent hydromechanics. 25% Half-Direct Connection Design to reduce pressure loss. Besides, Fluid passes through the lower part of the valve cover, so the resistance of the fluid is less. Comparing with the same size of other control valves, Cv Value is larger.

41-00 Basic Valve is the foundation of all water control valves. It can join with different controllers to adapt different appliance situations, for example, Float Valve, Pressure Reducing Valve, Pressure Relief Valve, Pressure Sustaining Valve, Back Pressure Valve, Non-Slam Check Valve, Solenoid Control Valve, Rate of Flow Control Valve, Differential Pressure Relief Valve, etc. There are various kinds of valve sizes and connections for choice. The application situations are unlimited.


   NO Title Description
    1
Easy of Maintenance
Single Air-Chamber Set can be dismantled from the valve. No need to dismantle the whole valve.
    2
25% Direct Flow
Y-Shape body design makes the valve have excellent hydromechanics.
    3
Antirust Painting
It makes the valve body a better antirust function, and extends the valve life.
    4
Excellent Control Performance
Diaphragm control makes the valve an excellent control performance. It can make the valve operation smooth, eliminate the shock, and avoid the damage caused by water hammer problems.
     5
V-Port Plug
The optional V-Port Plug is more suitable for the small rate of flow, the environment of high pressure difference. It can effectively reduce the vibration and noise.
    6
Cv Value
Fluid passes through the lower part of the valve cover, so the resistance is less. Cv Value is larger than that of the Ball-Type Control Valve.

Comparison of valve

Item Y-Shape diaphragm control valve Other valves
Structure Drawing
Rate of Flow
Hydraulic form, the rate of flow is larger than that of other control valves. The valve has 25% straight line flow area, which resistance is less and pressure loss is small, so it can save energy.
When fluid flows through the valve, it will cut the valve set and the inside structure. The resistance is extremely large and very easy to occur the corrosion phenomenon to shorten the lifetime of the valve.
   Maintenance It is easy to check and replace the pipelines as they are at the outside of the valve. Just dismantle the air chamber set for maintenance, no need to dismantle the whole valve.
No way to check and replace on the pipelines as part of them are inside the valve. Need to dismantle the whole valve for maintenance, which is very inconvenient.
Control
Open and Close are separately controlled and can be adjusted wantonly. The filter is built inside to avoid the blockage of foreign materials.
No way to adjust the speed of open and close. The close speed is too fast, so that it is easy to occur vibration and noise. The passageway to the air chamber is easy to be blocked by foreign materials.
Others
When the valve is fully opened, there is no any fittings to block from inlet to outlet. It is insensitive to foreign materials and substances. The V-Port Plug can be assembled. It is applied to small flow rate and high pressure difference environment. It is with air-out appliance which can manually remove air from the air chamber to guarantee the normal operation of the valve. Optional fittings are Travel Indicator, Check Valve, etc. There is a reserved nozzle on the valve for assembling pressure gage, thermometer or drain-pipe.
From inlet to outlet, there are valve set, valve enhanced tendon, etc. among the pipelines. They are sensitive to foreign materials and substances, especially to the banding substances, which are easy to get into the cylinder to damage the cylinder, piston and sealing, etc. The area ratio of the piston is too small, it possibly cannot close during low pressure. The air cannot be exhausted when the air is inside the air chamber which will affect the stability of the valve.

Operation Principle
 
                                     
● Close ●
● Open ●
● Control ●
When the pressure gets into the air chamber from the inlet of the valve, the valve will form an airtight seal.
Once the fluid in the air chamber is discharged, there is no way to save the pressure in the air chamber. The valve will be opened and let the fluid pass through.
If the corresponding control appliance is assembled, the valve will automatically operate according to the pressure in the pipeline to guarantee the input/output pressure and rate of flow.

Materials
 
Valve Body:Ductile Iron / Stainless Steel
 
Inside parts:Stainless Steel
 
Diaphragm:NBR / EPDM


Connection Way

 
DN50 Thread Connection
 
DN50~DN400 Flange connection


Working Temperature and Media

 
0℃~100℃,Water
 
※If it is used in other situation, please indicate it when ordering


Operating Pressure

 
Flange Class Max. Working Pressure
bar psi
10K 14 205
16K 22 320
150LB 17.4 250
300LB 28 400
PN16 16 235
PN25 25 365

Dimension

Valve size
50 Tr
50
65
80
100
125
L (mm)
184
205
229
250
320
370
H (mm)
123 155 182 186 242 276
Weight (kg)
6
11
13
22
37
46
 
Valve size
150
200
250
300
350
400
L (mm)
415
500
605
725
733
990
H (mm)
308 418 488 572 598 815
Weight (kg)
75
125
217
370
380
846

 

 
Notice:
 
※When installing the valve, strongly request to leave enough space for maintenance. It is necessary to install the filter at the front section of the valve to avoid foreign materials to block the valve and affect the operation of the valve.
 
※King-Tech reserves the right to make any revisions on the valve model and size without prior notification.
 
※When making any design drawing, installation drawing or construction drawing, please do get our approved CAD with our signature, or we will not be responsible for any mistake.


Kv/Cv Value

 
Formula:
 
Kv=Cv×0.86 1 kg/cm2=14.22 psi
 
Cv = US GPM @ 1 psi with 60 °F water
 
Kv = m3/h @ 1 bar with 15 °C water
 
Size
DN50 (2″)
DN60 (2.5″)
DN80 (3″)
DN100 (4″)
DN125 (5″)
DN150 (6″)
Cv
66
100
140
240
460
590
Kv
57 86 120 205 395 510
 
Size
DN200 (8″)
DN250 (10″)
DN300 (12″)
DN350 (14″)
DN400 (16″)
DN500 (20″)
Cv
990 1575 2290 3060
4000
5700
Kv
850 1355 1970 2630 3440 4900

Valve Sizing Method

 
 
  • Write down your flow: For example your application is 800 GPM ( 182 m3/h )
  • Calculate pressure difference (ΔP) between valve inlet and outlet: For example your application’s pressure difference is 4 psi ( 0.28 kg/cm2 )
  • Calculate Cv(Kv): This example should be            
  • Decide Valve size:  Chose those valve which Cv (Kv) Value are greater than the Cv (Kv) you calculated at Step 3. In general, the valve’s Cv (Kv) value should be 1.4 times than the Cv (Kv) value you calculated. In this case, you should choose DN150 (6″), which Cv value is 590, Meet your requirement.
  • Check flow velocity: Having decide valve, you may check flow velocity. This case’s velocity should be 9.4 fps (2.86m/s) this value may read from above photo.
  • Make your decision: Depending on your application, velocity flow through valve may different. In general, application such as pressure relief, velocity should be greater than normal. So valve size should be smaller than you have calculated at Step 4. In this case, you should choose DN125 (5″). If you need those modulating valve, such as pressure reducing valve, suggested velocity should beyond the shadow area of the above photo. In this case, DN150 (6″) should be chosen, and if you have chosen an optional V-port plug, you should use DN200 (8″). If your valve are similar with Solenoid Control valve, which act as an ON/OFF valve, velocity should below 6.5 fps (2m/s). In this case DN200 (8″) should be chose.

Pressure Loss Curve – Standard

 


Pressure Loss Curve – V-port Plug

 


Cavitation Area

 

 

  • How to use1. Write down upstream pressure, for example, 147 psi (10.3 kg/cm2)
    2. Draw a horizontal line till it intersect with the bound of the shadow.
    3. Read the outlet pressure valve of this intersect point. In this case should be 37 psi (2.6 kg/cm2)
    4. The outlet pressure should greater than this valve to avoid cavitation. for example, 65 psi (4.6 kg/cm2)

 

  • About Cavitation

    While acting as Pressure Reducing Valve or Pressure Relief Valve, cavitation may occur if pressure difference between valve’s inlet and outlet is greater enough. When water flow across valve seat and disk at high speed, water pressure will drop down. If pressure drops below the vapor pressure, vapor bubbles maybe formed. These bubbles will generate terrible damage to valve’s parts. And cavitation may cause vibration and noise.

  • Preventing Cavitation

    A.Increase downstream pressure if possible. B.Select a larger valve in order to decrease flow velocity. C.Use more valves in parallel to reduce inlet pressure. D.For pressure reducing application, use more valves in serial to decrease the ΔP through a single valve.


Option:V-port Plug

V-port Plug

A component installed at the bottom of the bonnet that interfere the flow between the bonnet and the valve body.

Suitable occasions: low flow rate, high differential pressure.

Changing the proportion of water volume that the spool opens to achieve the same volume of water, which has a longer opening stroke than a flat retainer.

when the amount of water changes, the opening height of the valve can be adjusted automatically to stabilize the water flow and reduce noise and vibration.

 



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Catalog Of 41-00 Water Control Valve – Basic Valve

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